Table of Contents:

Overview

Part 1

Part 2

Part 3

Electrical

Fuel Systems

Fuel Systems - Table of Contents

Introduction

General

Equipment Standards

Manufacturing Requirements

Tests

Figures & Tables

Appendix A

Appendix B

Ventilation

Safe Loading

Flotation

Downloads

Fuel Systems

Equipment Standards

FEDERAL LAW

183.524 - Fuel pumps

(c) If tested under Sec. 183.590 each fuel pump, as installed in the boat, must not leak more than five ounces of fuel in 2-1/2 minutes, inclusive of leaks from fuel line, fuel filter and strainer.

Fuel pumps must be able to withstand the 2-1/2 minute fire test as described in 183.590 of this regulation. The fuel pump may be tested separately in a fire chamber or as installed on the engine. If a fuel pump can be mounted either on the engine or remotely such as an electrically operated fuel pump, it may be tested according to where it is located in a specific installation. For example:

  1. If the electric fuel pump is to be mounted on an engine, it may be fire tested on an engine.
  2. If it is to be mounted remote from the engine, but in compliance with 183.566 (within 12 inches of the engine), it may be fire tested with the engine, providing the fire pan under the engine includes the fuel pump.
  3. If it is to be mounted remote from the engine, such as a fuel transfer pump, it must be tested in a fire chamber as a separate component.
  4. A fuel pump may be qualified for installation in any permitted location by conducting the fire test in a fire chamber.

Following the fire test, the fuel pump will be subjected to a 3-foot head of fuel in order to determine if it exceeds the permitted 5ounces leakage of fuel in 2-1/2 minutes. While the fire test is usually performed by the pump manufacturer, the boat builder must remember that leakage from an associated fuel filter or strainer must be included. The content of an engine-mounted fuel line from the fuel pump to the carburetor must be added, if it will drain through the pump.

FIGURE 13 - Fuel Pump Leakage Test

TO COMPLY WITH THE LAW

  • Will the fuel pump withstand a fire test as specified in 183.590, without leaking more than five ounces of fuel in 2-1/2 minutes?

NOTE: You must also consider how much fuel will drain out of your fuel filter and hoses.

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