Table of Contents:

Overview

Part 1

Part 2

Part 3

Electrical

Electrical - Table of Contents

Introduction

General

Manufacturer Requirements

Typical Wiring Diagrams

Figures & Tables

Appendix

Fuel Systems

Ventilation

Safe Loading

Flotation

Downloads

Electrical Systems

Manufacturer Requirements

FEDERAL LAW

183.410 - Ignition Protection

(c) Each bulkhead required by paragraph (b)(1) of this section must:

(1) Separate the electrical component from the gasoline fuel source and extend both vertically and horizontally the distance of the open space between the fuel source and the ignition source;

(2) Resist a water level that is 12 inches high or one-third of the maximum height of the bulkhead, whichever is less, without seepage of more than one-quarter fluid ounce of fresh water per hour; and

(3) Have no opening located higher than 12 inches or one-third the maximum height of the bulkhead, whichever is less, unless the opening is used for the passage of conductors, piping, ventilation ducts, mechanical equipment, and similar items, or doors, hatches, and access panels, and the maximum annular space around each item or door, hatch or access panel must not be more than one-quarter inch.

To effectively separate a gasoline fuel source and an electrical component by a bulkhead, the regulation has established certain criteria covering the following:

  • the extent of the bulkhead both horizontally and vertically.
  • the water-resistant height of the bulkhead and permitted rate of seepage.
  • openings through the bulkhead below the water-resistant height.
  • openings through the bulkhead above the water-resistant height.

Figures 9 and 10 depict a typical bulkhead installation with a number of the regulated items noted.

Bulkhead Extent: A bulkhead intended to isolate an electrical component from a gasoline fuel source must effectively close off one space from another. The bulkhead must be fitted closely to the sides, bottom and top of the space or compartment. There should be no vent holes, corners snipped off, limber holes or hand holds in this bulkhead. It should reach the full width and the full height of the space being closed off.

Water-Resistant Height: The water-resistant height to be used for a particular bulkhead is based on the maximum height of the bulkhead. The water-resistant height is the lesser of 12 inches or one-third the maximum height of the bulkhead. For example, if the total height from the lowest point of the bulkhead to the uppermost point of the bulkhead is 33 inches, then the water-resistant height is 11 inches. If the total height is 42 inches, then the water-resistant height is 12 inches (less than one-third of 42 inches). Any openings for piping, wiring, ducting, controls, etc. must have a sealed fitting used to prevent seepage around the item going through the bulkhead. The total maximum seepage permitted for the entire area of the bulkhead below the water-resistant height is one-quarter ounce (approximately one-half tablespoon) of fresh water per hour.

Openings Below the Water-Resistant Height: Bulkheads used for isolation may have openings for: wiring, piping, ducts, controls, doors, hatches, access panels, drains, and other such purposes, but each opening located below the water-resistant height of the bulkhead must be sealed or have a fitting to minimize seepage. Doors and hatches or portions thereof must also be fitted or sealed to minimize seepage. The maximum seepage permitted for all openings and edges of the bulkhead may not exceed a total of one-quarter ounce (approximately one-half tablespoon) of fresh water per hour.

Openings Above the Water-Resistant Height: Openings above the water-resistant height are permitted for: wiring, piping, ducts, controls, doors, hatches, access panels, drains, and other such purposes, but each opening must not have more than a one-quarter inch wide space around whatever passes through the bulkhead, such as piping, wiring, ducts, controls, etc. Hatches, doors, access panels, etc. must be fitted so there is no more than one-quarter inch clearance around them when they are closed, except if they extend below the water-resistant height (see above), where they must be sealed.

Openings for wiring, piping, etc. in the bulkheads surrounding the engine and exhaust
components may also allow carbon monoxide to enter the accommodation spaces of the boat. Extra attention is recommended to seal those openings to reduce the passage of carbon monoxide gas.

SPECIAL NOTE:
The U.S. Coast Guard has developed the following compliance policy concerning drain holes in isolation bulkheads:

“Any hole installed for drainage in an isolation bulkhead must be fitted with a plug or sealing device that is intended to be in place when the boat is being used. The plug or sealing device must be attached to the drain fitting or the bulkhead near the drain hole so it will not be lost. It must be understood that when this drain hole is open, the isolation integrity of the bulkhead has been breached causing a potentially hazardous condition. It is the responsibility of the boat manufacturer to make this intent known to the consumer via means such as labeling, information in a boat owners manual, etc.”

FIGURE 9 - Isolation Bulkhead Requirements

FIGURE 10 - Bulkheads

NOTES TO FIGURE 10:
(1) Seepage of not more than one-quarter fluid ounce per hour permitted below the water-resistant height. This includes bulkhead fastenings and around any openings.

(2) Openings above the water-resistant height may not have more than 1/4 inch annular space around the opening.

TO COMPLY WITH THE LAW

Is each bulkhead used for isolation -

(1) between the gasoline fuel source and the electrical component?

(2) extended to a full width and height?

(3) water-resistant, except for permitted seepage, to the lesser height of 12 inches or one-third the maximum height of the bulkhead?

Is the annular space around hatches, doors, access panels, etc. or items passing through the bulkhead and located above the water-resistant height of the bulkhead not more than 1/4 inch?

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