BOATBUILDER'S HANDBOOK

Appendix

Figure and Tables

Figure 1 - Applicability
Figure 2 - A Typical Fuel System
Figure 3 - Static Floating Position
Figure 4 - Fuel Tank Pressure
Figure 5 - Pressure versus Height
Figure 6 - Fuel Tank Shock Test
Figure 7 - Fuel Tank Label
Figure 8 - Fuel Tank Label
Figure 9 - Pressure Sensitive Label
Table 1 - Foam Requirements
Figure 10 - Fuel Tank Openings
Figure 11 - Fuel Pumps, Diaphragm Type
Figure 12 - Wiring Diagram For Electric Fuel Pump
Figure 13 - Fuel Pump Leakage Test
Figure 14 - Updraft Carburetor
Figure 15 - Electrically Operated Fuel Stop Valve
Figure 16 - Leakage Test For Valves
Figure 17 - Spud, Pipe and Hose Fittings
Figure 18 - Hose Clamp Tensile Test
Figure 19 - Leakage Test For Fuel Filters And Strainers
Figure 20 - Seals and Gaskets Leakage Test
Figure 21 - Hose Marking
Figure 22 - Foamed-in-Place Non-Ferrous Metallic Tank
Table III - Strength Tests for Fuel Tanks
Figure 23 - Encased Fuel Tank Connections, Fittings and Label Accessibility
Figure 24 - Failure of Encasement Materials
Figure 25 - Examples
Table IV - Length of Hose vs. Five Ounce Fuel Capacity
Table 8 - Hoses and Connections
Figure 26 - Hose Connections
Figure 27 - Examples of Satisfactory Installations
Figure 28 - Hose Clamp Types
Figure 29 - Metallic Fuel Line Support
Figure 30 - Fuel Fill Locations
Figure 31 - Fuel Overflow Test
Figure 32 - Fuel Tank Hose Clamping
Figure 33 - Remote Fuel Pump
Figure 34 - Anti-Siphon Protection
Figure 35 - Fuel Filter or Strainer Support
Figure 36 - Fuel Fill System Grounding
Figure 37 - Typical Fuel Tank Pressure Test
Figure 38 - Test Pressure Determination
Figure 39 - Fuel System Test Pressure
Figure 40 - Shock Test - Fuel Tank Mounting
Figure 41 - Fuel Tank Installed Anywhere in the Boat
Figure 42 - Fuel Tank Installed Aft of the Half-Length
Figure 43 - Pressure Impulse Test Applicability
Figure 44 - Fuel Tank Mounting for Testing
Figure 45 - Pressure Impulse Test
Figure 46 - Slosh Test - Fuel Tank Mounting
Table V - Fire Test Selection
Figure 47 - Fire Test in a Typical Fire Chamber
Figure 48 - Fuel Component Fire Test on an Engine
Figure 49 - Fuel Tank Fire Test in a Simulated Hull Section

 Appendix A — Fuel System Standard

14.0 - Lab Examination No. 10 (Fuel Tank Static Pressure Test)
15.0 - Lab Examination No. 11 (Fuel System Static Pressure Test)
16.0 - Lab Examination No. 12 (Fuel Tank Shock Test)
17.0 - Lab Examination No. 13 (Fuel Tank Impulse Test and Slosh Test)
18.0 - Lab Examination No. 14 (Fire Test of Fuel System Components)

Appendix A — Fuel System Standard

Report No. CG-B-005-78

Fuel System Standard Test Procedure

U.S. Coast Guard Office of Boating Safety
2100 2nd Street SW
Washington, DC 20590

United States Coast Guard Logo

January 1978
Final Report

Document is available to the U.S. public through the
American Boat & Yacht Council Inc.
3069 Solomons Island Road
Edgewater, MD 21037-1416
(410) 956-1050
www.abycinc.org
Email: info@abycinc.org

Prepared for
United States Coast Guard
Washington, DC 20590



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